CONTACTUMConnectors / demo

DEMO — fictional range. Local brief only, NOT SENT. No personal data is collected or transmitted.

RATING

A current rating is a temperature limit.

Current does not damage a connector. Heat does. A rating is the current at which the hottest point of the assembly stays below a declared temperature in a declared arrangement.

Current
Per contact, and derated when several contacts carry current at once
Voltage
Set by the creepage and clearance, which the divider between ways holds
Temperature
The ambient plus the rise, against the limit of the hottest material
Mating cycles
How many times the plating survives before the resistance rises
Sealing
An ingress rating, which applies only when mated and correctly coupled
Vibration
Whether the contact stays in contact, which is a retention question

Illustrative rating record

Illustrative values — fictional example
RatingSet byWhat changes it
CurrentThe temperature rise of the hottest contactHow many contacts carry current, and the wire gauge
VoltageCreepage and clearanceAltitude, pollution degree and the divider
TemperatureThe lowest-rated material in the assemblyThe body, the seal or the plating
Mating cyclesPlating thickness and contact designWhether the surfaces slide or wipe on mating
Close view of a circular connector showing the shell, the keyway, the insulator face and the gold contacts.
Original 3D render · fictional appearance concept
Why the derating matters most.

Because a rating quoted per contact assumes the others are not carrying current. An assembly with every contact loaded runs hotter than the datasheet describes, and the margin is usually already spent.

The question worth asking instead.

What the temperature rise is with all contacts loaded, at the ambient in the enclosure. A supplier who can answer that has tested the assembly rather than the contact.