HELIOSPANSolar mounting / demo

DEMO — fictional range. Local brief only, NOT SENT. No personal data is collected or transmitted.

MATERIAL

Six materials, and what each one is chosen for.

Solar mounting lives outdoors for decades, so materials are chosen for corrosion resistance first and for strength second. A stronger part that corrodes is not a stronger part.

Six material samples: dark cell material, a second cell tone, aluminium frame, rail, clamp and bolt stock.
Original 3D render · fictional appearance concept

Illustrative material record

6063-T6 aluminium
Rails and frames · extrudes well, anodises, adequate strength for spans
Anodised aluminium
Clamps and frames · the oxide layer is the corrosion protection
Mill finish aluminium
Rails where appearance does not matter · cheaper, weathers to a dull grey
Stainless A2
Fixings inland · resists corrosion, lower strength than steel
Stainless A4
Fixings near the coast · resists chlorides, where A2 does not
Galvanised steel
Ground mounts and structures · strong and cheap, heavy and needs coating

Illustrative examples for a fictional range. Material selection depends on the site, the atmosphere and the required life, and is confirmed against a specification rather than a web page.

Why the coast changes the fixing.

Because chlorides attack stainless steel grades that are perfectly adequate inland. A2 fixings on a coastal roof corrode, and the fixings are what hold the array down.

Why dissimilar metals matter here.

Because an aluminium rail bolted with a steel fixing and wetted by rain makes a small cell, and the aluminium is the part that is consumed. The washer is not a detail.