DEMO — fictional range. Local brief only, NOT SENT. No personal data is collected or transmitted.
INSPECTION
Torque is the inspection that matters.
A mounting system is a set of bolted connections, and almost every failure traces back to one of them being looser than the drawing says.
Illustrative inspection checklist
- Bolt torque
- Checked with a calibrated wrench, and recorded per connection type
- Clamp position
- Within the declared clamp zone, measured from the module corner
- Rail span
- As drawn, because a longer span changes the load path
- Fixing depth
- Into the structure, not only into the roof covering
- Earthing continuity
- Bonding between rails and modules, measured
- Dissimilar metal separation
- Washers present where the drawing calls for them
- Cable management
- Clear of the roof and of sharp edges
- Marking
- Batch identifier legible on the rail or its packaging
An illustrative checklist for a fictional range. A real programme defines the tolerance, the sampling method, the inspection window and the remedy if a batch fails.
The four things a programme needs in writing.
The tolerance, the sampling method, the window in which inspection happens, and what happens if the batch fails. Without all four, a failed delivery becomes an argument rather than a process.
Why torque is recorded rather than checked.
Because it cannot be verified afterwards without loosening the joint. A record made at the time is the only evidence that it was done, and it is what an insurer will ask for.