HELIOSPANSolar mounting / demo

DEMO — fictional range. Local brief only, NOT SENT. No personal data is collected or transmitted.

INSPECTION

Torque is the inspection that matters.

A mounting system is a set of bolted connections, and almost every failure traces back to one of them being looser than the drawing says.

Illustrative inspection checklist

Bolt torque
Checked with a calibrated wrench, and recorded per connection type
Clamp position
Within the declared clamp zone, measured from the module corner
Rail span
As drawn, because a longer span changes the load path
Fixing depth
Into the structure, not only into the roof covering
Earthing continuity
Bonding between rails and modules, measured
Dissimilar metal separation
Washers present where the drawing calls for them
Cable management
Clear of the roof and of sharp edges
Marking
Batch identifier legible on the rail or its packaging

An illustrative checklist for a fictional range. A real programme defines the tolerance, the sampling method, the inspection window and the remedy if a batch fails.

The four things a programme needs in writing.

The tolerance, the sampling method, the window in which inspection happens, and what happens if the batch fails. Without all four, a failed delivery becomes an argument rather than a process.

Why torque is recorded rather than checked.

Because it cannot be verified afterwards without loosening the joint. A record made at the time is the only evidence that it was done, and it is what an insurer will ask for.