KERNWELLPrecision machining / demo

DEMO — fictional range. Local brief only, NOT SENT. No personal data is collected or transmitted.

GUIDE

The order the questions are worth asking in.

This is the sequence a machining programme follows when it goes well, and the point at which each step becomes expensive to revisit.

1 · Intended use
What the part does, and what happens if it fails
2 · Material
Chosen for the load and the environment, then for machinability
3 · Features
Which dimensions locate, which carry load, which are only clearance
4 · Tolerance
Set from the first three, not copied from an earlier drawing
5 · Finish
Chosen for what the surface resists, and recorded with the tolerance
6 · Process
Chosen for the features it can hold in one setup
7 · Inspection
What is measured, by whom, when, and what happens if it fails
8 · Revision
Every change lettered, dated and attributed
Why the order matters.

Each step constrains the next. Choosing a process before the tolerance is choosing a process for a part nobody has specified, and choosing a finish before the tolerance is deciding which of the two gets measured without saying so.

Where programmes usually go wrong.

Step four, copied from a previous drawing. It is the cheapest step to do properly and the most expensive one to inherit.